Belt Conveyor

Belt Conveyor

Belt conveyor (belt conveyor), also known as belt conveyor, is widely used in home appliances, electronics, electrical appliances, machinery, tobacco, plastic injection molding, post, telecommunications, printing, food, and other industries, the assembly of objects, testing, commissioning, packaging, and transportation.

A belt conveyor is a belt conveying equipment improved according to the nature of compound fertilizer, chemical materials, and production conditions. It is suitable for conveying all kinds of powdery, granular, and other solid materials. It adopts trough-type rubber spiral rollers, which are characterized by strong corrosion resistance, smooth operation, non-sticky material, low energy consumption, and convenient maintenance.

It can convey all kinds of bulk materials with a specific gravity of 1.0-2.5 tons/m3, and the belt width has specifications of 500, 650, 800, 1000, etc. The transmission power ranges from 1.5KW to 185KW, and the belt speed has five kinds of speeds, namely 0.8, 1.0, 1.25, 1.65, and 2.0 meters/second. Structure Overview.

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Advantages of Belt Conveyor

  1. High reliability: it can run continuously for a long time, which is suitable for occasions requiring high production continuity, such as power plants, and iron and steel mills.
  2. Low energy consumption: due to the relative movement of the material and the conveyor belt is less, the running resistance is small, and the wear and tear on the material is small, thus reducing the production cost.
  3. Strong adaptability: the conveyor line is flexible and can be adapted to a variety of complex working conditions, such as long-distance conveying, tunnel conveying, and high-altitude conveying.
  4. Flexible conveying mode: it can realize multi-point feeding, multi-point discharging, and even material mixing to meet a variety of process requirements.

Belt Conveyor Applicable Materials

Metallurgy/ Electricity/ Coal Industry

Ore, coke, iron, billet, Conveying of coal, ash, desulfurization gypsum materials, materials raw coal, washed coal, coal slurry.

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Chemical and building materials industry

raw materials, intermediate products, finished products and other granular, lumpy materials, raw materials, semi-finished products, finished products conveying.

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Crushing Fertilizers And Processing Raw Materials

Double Cage Crushers are used to break down compound fertilizers into smaller particles, ensuring consistent nutrient distribution and improved handling characteristics. Double Cage Crushers are effective in grinding and crushing raw materials like phosphate rock and potash, preparing them for further processing or direct application.

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The main structure of belt conveyor has:

  • The drive part, by the device in the steel welded to the base of the motor high-speed coupling reducer composition.
  • Rolling part: two categories: transmission roller and redirecting roller.
  • Roller part: grooved, parallel, centering and buffer rollers, etc.
  • Sweeping part: spring sweeper and empty section sweeper.
  • Unloading part: fixed plow and unloader and electric unloading car.
  • Conveyor tape 5*(3+1.5) acid and alkali-resistant tape (or customized according to factory requirements)
Conveyor Belt Parameters
Parameter\ Tape width (mm) 500 650 800 1000 1200
Transport volum (t/h) 10-25 15-40 30-80 45-100 60-120
Throughput (m/s) 0.6-1.25 0.6-1.25 0.6-1.25 0.6-1.25 0.6-1.25
Motor power (kw) 3-5.5 3-7.5 4-15 7.5-22 11-45

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Our Products

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NPK compound fertilizer steam granulation solution

Suitable for making compound fertilizers, organic fertilizers and mixed fertilizers with diversified formulas with large output

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The only place where you’ll get the perfect solution for fertilizer industry needs.

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Frequently Asked Questions

1. Installation: After the machine arrives at the factory, it will be installed in conjunction with the process, indicating the elevation and horizontal position, tilted installation, generally tilted at 2-5 degrees (which can be adjusted to make the user’s needs), and the machine bracket and transmission frame even ground angle holes, which can be mounted on rolled condensed soil.

① machinery each base and the foundation between the pad into the deed-shaped mat board thickness should not be greater than 30-35mm;

② the height of the base with the deed-shaped pad to adjust the height of the base to make the base 5 degrees of inclination;

③ After each base is adjusted properly, put the cylinder on the support and adjust the carrier wheel;

④ Install the drive part of the film wrapping machine;

⑤ Be sure that the bracket wheel, transmission device and cylinder are properly adjusted and start pouring cement, and after 8-10 days, start the no-load test run after the cement is solidified;

⑥ Method of adjusting the position of the machine body:

a. On the full length of the left and right sides of the machine body, install two parallel steel wires with a diameter of 0.5-1mm and check the level of the wires with a level meter;

b.Lower two phase hammers tangent to the rolling circle from each rolling circle down the sides of the dryer;

c.Measure the distance from the steel wire to the wire drop to detect the body in the horizontal position;

d. Measure the relative vertical elevation of the two rolling circles to check the position of the machine body in the vertical plane;

e. Use the method of moving the electric torque wheel to adjust the measurement of the two articles c and d, so that the machine body is in the correct position;

2. No-load test run:

1). Uninterrupted no-load for 8 hours, the temperature of each bearing should rise smoothly, and the temperature of the bearing should not be higher than 50 degrees Celsius at the termination of the test run;

2). The noise of gears should be average and should not be high or low;

3). After the test run, the bearings shall be observed without serious wear and abrasion.

A.Starting the machine

1. The following preparations should be made before starting the film wrapping machine;

a. Check and adjust the powder feeding device and protection equipment;

b. All bearings and lubricating devices of friction surfaces should have appropriate quantity of grease;

2. It is forbidden to start the film wrapping machine without checking the film wrapping machine and auxiliary mechanical equipment;

3. The steps to start the film wrapping machine are as follows:

a. Start the motor of the film wrapping machine.

b. Start the feeding and discharging conveying equipment.

B. Stopping

1. The steps to stop the film wrapper are as follows:

A. Stop adding raw material to the wrapper;

B. Turn off the drive motor of the wrapping machine;

C. Stop the equipment for transporting granular materials;

1. Dry grease should be smeared at the gears before starting the machine;

2. Dry grease to be smeared on the surface of rolling belt once in 7 days;

3. Bearing housing to be hit or renewed with new dry grease every three months;

4. Add gear oil once before the reducer is used and replace it every four months thereafter;

Pinion gear is worn, install pinion gear upside down, if both sides are worn, new gear is needed.
The intermediate connection between the large gear and the cylinder is damaged, adjust the connection and make appropriate treatment if necessary.

Clamping roller belt to the side of a concave joint

Clamp the belt to the concave joints with pads or wedges, but beware of over-clamping, which can lead to accidents, but uneven tensioning can cause the machine to jump and vibrate.

Wheel wear Refurbish or replace the wheel according to the degree of wear
Block wheel wear Repair, move, or replace with new block wheel depending on degree of wear

Simple body vibration