Auto-palletizing system
Auto-palletizing system
Automatic palletizer is a high-tech product of machine and electric integration, the palletizer can meet the production output. According to the required grouping mode and number of layers, complete the stacking of finished compound fertilizer bags. The optimized design makes the stack on pallets close and neat. TONGLI heavy machinery dedicated to excellence in every step of the process and foster close collaboration between our engineers and workshops to ensure every component is crafted and assembled just right.
Advantages of Auto-palletizing system
- PLC control of the machine, fully automatic operation.
- Especially suitable for finished
- compound fertilizer bag packaging products.
- Simple and easy to master.
- Occupying less space, large production capacity.
Auto-palletizing system Applicable
Compound Fertilizer Production Line
At the end of the compound fertilizer production line, the packaged compound fertilizer products will be automatically palletized onto the pallet, ready for the subsequent storage and transportation.
Pharmaceutical and Healthcare
Palletizing pharmaceuticals to ensure product integrity and compliance with industry regulations. Handling of medical supplies and equipment for efficient distribution.
Design principles of fertilizer Automatic palletizer
Automatic palletizer is a machine to stack the finished bags of compound fertilizer onto the pallet automatically. The equipment adopts PLC+touch screen control to realize intelligent operation and management, which is simple to operate and easy to master. It can greatly reduce labor force and labor intensity. The palletizer is specially designed for compound fertilizer production line. Tongli Heavy Machinery designs, selects and supplies various types of palletizers to the right position of compound fertilizer production process to ensure the production line running efficiently, stably and economically.
What Else Does TONGLI offer?
Our Products
We are the industry heads and produce the most reliable and trendy fertilizer production line solution you are looking for.
NPK compound fertilizer steam granulation solution
Suitable for making compound fertilizers, organic fertilizers and mixed fertilizers with diversified formulas with large output
NPK roller extrusion granulation method production
Save energy consumption, flexible output, small investment
High tower prilling method npk fertilizer production
Large investment, large output, suitable for making high-nitrogen NPK compound fertilizer
BB fertilizer blending line
Small investment, flexible output, and can mix a variety of formulas
The only place where you’ll get the perfect solution for fertilizer industry needs.
Frequently Asked Questions
1. Installation: After the machine arrives at the factory, it will be installed in conjunction with the process, indicating the elevation and horizontal position, tilted installation, generally tilted at 2-5 degrees (which can be adjusted to make the user’s needs), and the machine bracket and transmission frame even ground angle holes, which can be mounted on rolled condensed soil.
① machinery each base and the foundation between the pad into the deed-shaped mat board thickness should not be greater than 30-35mm;
② the height of the base with the deed-shaped pad to adjust the height of the base to make the base 5 degrees of inclination;
③ After each base is adjusted properly, put the cylinder on the support and adjust the carrier wheel;
④ Install the drive part of the film wrapping machine;
⑤ Be sure that the bracket wheel, transmission device and cylinder are properly adjusted and start pouring cement, and after 8-10 days, start the no-load test run after the cement is solidified;
⑥ Method of adjusting the position of the machine body:
a. On the full length of the left and right sides of the machine body, install two parallel steel wires with a diameter of 0.5-1mm and check the level of the wires with a level meter;
b.Lower two phase hammers tangent to the rolling circle from each rolling circle down the sides of the dryer;
c.Measure the distance from the steel wire to the wire drop to detect the body in the horizontal position;
d. Measure the relative vertical elevation of the two rolling circles to check the position of the machine body in the vertical plane;
e. Use the method of moving the electric torque wheel to adjust the measurement of the two articles c and d, so that the machine body is in the correct position;
2. No-load test run:
1). Uninterrupted no-load for 8 hours, the temperature of each bearing should rise smoothly, and the temperature of the bearing should not be higher than 50 degrees Celsius at the termination of the test run;
2). The noise of gears should be average and should not be high or low;
3). After the test run, the bearings shall be observed without serious wear and abrasion.
A.Starting the machine
1. The following preparations should be made before starting the film wrapping machine;
a. Check and adjust the powder feeding device and protection equipment;
b. All bearings and lubricating devices of friction surfaces should have appropriate quantity of grease;
2. It is forbidden to start the film wrapping machine without checking the film wrapping machine and auxiliary mechanical equipment;
3. The steps to start the film wrapping machine are as follows:
a. Start the motor of the film wrapping machine.
b. Start the feeding and discharging conveying equipment.
B. Stopping
1. The steps to stop the film wrapper are as follows:
A. Stop adding raw material to the wrapper;
B. Turn off the drive motor of the wrapping machine;
C. Stop the equipment for transporting granular materials;
1. Dry grease should be smeared at the gears before starting the machine;
2. Dry grease to be smeared on the surface of rolling belt once in 7 days;
3. Bearing housing to be hit or renewed with new dry grease every three months;
4. Add gear oil once before the reducer is used and replace it every four months thereafter;
Pinion gear is worn, install pinion gear upside down, if both sides are worn, new gear is needed.
The intermediate connection between the large gear and the cylinder is damaged, adjust the connection and make appropriate treatment if necessary.
Clamping roller belt to the side of a concave joint
Clamp the belt to the concave joints with pads or wedges, but beware of over-clamping, which can lead to accidents, but uneven tensioning can cause the machine to jump and vibrate.
Wheel wear Refurbish or replace the wheel according to the degree of wear
Block wheel wear Repair, move, or replace with new block wheel depending on degree of wear
Simple body vibration