Ton Bag Crusher
Ton Bag Crusher
A Ton Bag Crusher, also known as a Jumbo Bag Crusher or FIBCS (Flexible Intermediate Bulk Container) Crusher, is a specialized industrial machine designed to break down and compact empty ton bags or jumbo bags into smaller pieces, facilitating easier storage, transportation, and waste disposal. These bags are commonly used in various industries, including agriculture, construction, and manufacturing, to transport bulk materials like grains, fertilizers, chemicals, and minerals.
Advantages of Ton Bag Crusher
Reduced Waste Volume: Ton Bag Crushers significantly reduce the volume of empty ton bags, minimizing waste disposal costs and environmental impact.
Reclaimed Material Value: Reclaiming bag material from crushed bags can provide additional value and reduce the need for new material purchases.
Improved Storage Efficiency: Compacted ton bags optimize storage space, allowing for more efficient storage and inventory management.
Cost-Effective Transportation: Crushed ton bags are easier to transport, reducing transportation costs and improving logistics.
Environmental Sustainability: Ton Bag Crushers contribute to environmental sustainability by reducing waste volume, promoting recycling, and minimizing landfill disposal.
Chainmill Applicable Materials
Building materials
River sand, dry mixmortar, quartz sand,casting sand andother materials
Coal
Coal slime, raw coalblast furnace slag,blue charcoal,lignite fly ash and so on
Industrial
Desulphurized gypsum,metal powder,bentonite,fluorite powder, etc
Ton Bag Crusher Components:
Shredder
The chassis is welded with steel plates and finely processed by CNC gantry milling. It has strong load-bearing capacity, strong impact resistance and more stable quality.
Shredder spindle
The segmented blade design can greatly reduce the time and cost of blade replacement. The blade consists of a blade holder and two types of blade segments, with hooks and without hooks. The worn blade segments can be quickly and easily removed and replaced by simply removing the fixing screws.
Blades
Blades are made of special steel, which is forged, faded, refined, vacuum heat treated, computer wire cut, and processed by CNC grinder.
Segmented blades
The segmented blade design can greatly reduce the time and cost of blade replacement. The blade consists of a blade holder and two types of blade segments, with hooks and without hooks. The worn blade segments can be quickly and easily removed and replaced by simply removing the fixing screws.
Motor
The motor adopts pure copper motor of domestic brands such as Siemens and Wanan, with stable and reliable quality, and can be customized according to requirements.
Planetary Reducer
The reducer chassis adopts welded box, helical gear, planetary gear transmission, with small volume, low noise, high torque and other characteristics, higher transmission efficiency.
Electronic Control
The whole model adopts frequency conversion control and conforms to international standards such as CE/CSA.
Belt Conveyor(optional)
The waste is conveyed into the shredder through the belt feeding device, and the speed of the conveyor belt is automatically adjusted according to the current of the shredder.
Model | Tongli-600 | Tongli-800 | Tongli-1000 | Tongli-1200 | Tongli-1500 | Tongli-2000 |
Motor Power | 15KW | 15KW*2 | 30KW*2 | 55KW*2 | 75KW*2 | 90KW*2 |
Capacity | 2-6 T/H | 3-8 T/H | 5-10 T/H | 8-12T/H | 10-15T/H | 15-20T/H |
Blade Number | 24 Pieces | 32 Pieces | 32 Pieces | 38 Pieces | 38 Pieces | 38 Pieces |
Input Opening Size(mm) | 950*700 | 1200*1000 | 1500*1200 | 2000*1500 | 2500*2000 | 3000*2500 |
Dimension L/W/H(m) | 1.45*0.87*2.2 | 2.15*0.87*2.2 | 3.4*1.25*2.2 | 4.15*1.25*2.2 | 4.15*1.25*2.2 | 5.25*1.78*2.2 |
Weight | 3T | 5 T | 8 T | 13 T | 18 T | 36 T |
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Frequently Asked Questions
1. Installation: After the machine arrives at the factory, it will be installed in conjunction with the process, indicating the elevation and horizontal position, tilted installation, generally tilted at 2-5 degrees (which can be adjusted to make the user’s needs), and the machine bracket and transmission frame even ground angle holes, which can be mounted on rolled condensed soil.
① machinery each base and the foundation between the pad into the deed-shaped mat board thickness should not be greater than 30-35mm;
② the height of the base with the deed-shaped pad to adjust the height of the base to make the base 5 degrees of inclination;
③ After each base is adjusted properly, put the cylinder on the support and adjust the carrier wheel;
④ Install the drive part of the film wrapping machine;
⑤ Be sure that the bracket wheel, transmission device and cylinder are properly adjusted and start pouring cement, and after 8-10 days, start the no-load test run after the cement is solidified;
⑥ Method of adjusting the position of the machine body:
a. On the full length of the left and right sides of the machine body, install two parallel steel wires with a diameter of 0.5-1mm and check the level of the wires with a level meter;
b.Lower two phase hammers tangent to the rolling circle from each rolling circle down the sides of the dryer;
c.Measure the distance from the steel wire to the wire drop to detect the body in the horizontal position;
d. Measure the relative vertical elevation of the two rolling circles to check the position of the machine body in the vertical plane;
e. Use the method of moving the electric torque wheel to adjust the measurement of the two articles c and d, so that the machine body is in the correct position;
2. No-load test run:
1). Uninterrupted no-load for 8 hours, the temperature of each bearing should rise smoothly, and the temperature of the bearing should not be higher than 50 degrees Celsius at the termination of the test run;
2). The noise of gears should be average and should not be high or low;
3). After the test run, the bearings shall be observed without serious wear and abrasion.
A.Starting the machine
1. The following preparations should be made before starting the film wrapping machine;
a. Check and adjust the powder feeding device and protection equipment;
b. All bearings and lubricating devices of friction surfaces should have appropriate quantity of grease;
2. It is forbidden to start the film wrapping machine without checking the film wrapping machine and auxiliary mechanical equipment;
3. The steps to start the film wrapping machine are as follows:
a. Start the motor of the film wrapping machine.
b. Start the feeding and discharging conveying equipment.
B. Stopping
1. The steps to stop the film wrapper are as follows:
A. Stop adding raw material to the wrapper;
B. Turn off the drive motor of the wrapping machine;
C. Stop the equipment for transporting granular materials;
1. Dry grease should be smeared at the gears before starting the machine;
2. Dry grease to be smeared on the surface of rolling belt once in 7 days;
3. Bearing housing to be hit or renewed with new dry grease every three months;
4. Add gear oil once before the reducer is used and replace it every four months thereafter;
Pinion gear is worn, install pinion gear upside down, if both sides are worn, new gear is needed.
The intermediate connection between the large gear and the cylinder is damaged, adjust the connection and make appropriate treatment if necessary.
Clamping roller belt to the side of a concave joint
Clamp the belt to the concave joints with pads or wedges, but beware of over-clamping, which can lead to accidents, but uneven tensioning can cause the machine to jump and vibrate.
Wheel wear Refurbish or replace the wheel according to the degree of wear
Block wheel wear Repair, move, or replace with new block wheel depending on degree of wear
Simple body vibration