Complete Equipment Specification for npk water soluable liquid fertilizer production line 2024.

Water soluable npk fertilizer plant and liquid fertilizer plant general intro
- Compound powder fertilizers plant max capacity: 8 ton/hour.
- At steady state conditions: 20000 to 22000 ton/year.
- Based on 300 working days /year, and 25 kg bag size.
- 8 hours/day working without stop or shut downs.
- Liquid and suspended fertilizers plant: max 24 ton/day.
- Depend on type of recipes and steady operations max to 7900 ton/year.
Power requirement: 800 AMP, 3phase-400V-50HZ
NPK water soluable fertilizer raw materials requirement:
- Solid dry NPK fertilizers powder in crystal and lumps maximum 100mm lumps diameter to be crushed and blended in mixers, then packed in bags.
- Suspended and liquid materials, acid and alkali low concentrations, water, Mixed with solids.
NPK water soluable fertilizer Finished product shape requirement:
- Powder fertilizers:
- Stitched bags 15-25 kg.
- Sealed sacks 1-5 kg.
- Fines of mixed soluble material powder 0.1-1 mm
- Liquid and suspended fertilizers.
- Liquid or suspended fertilizers in gallons or bottles 1~5 liter.
- Drums 20 liter.
Water-soluable npk fertilizer plant Equipment list- Most detailed

Raw material receiving platform specification: NPK water-soluable fertilizer plant
- Platform L=3 m, W=3, H=2 m, feeding inlet Reception hopper 2000 liter.
- Made of SS304 for hopper only of 3mm thickness.
- Supplied with galvanized grating 30mm/5
- Platform made of steel channels and H bars for columns, material of construction ST37.
- Receiving the raw material from mobile loader, or big bags or hand bags.
- Supplied with vibrating 0.75 kw with anti-stuck chute connected to feeding screw conveyor.
Raw material grinding mill for lump breaker specification: NPK water-soluable fertilizer plant
- Input size maxims 100 CC.
- Output Fines 0.1-5 mm
- General Dimensions: Length 2.2M, Width 1.25 M, Height 1.5 M.
- Fabricated from rigid welded carbon St37plates of 10-12 mm.
- Easily replaceable Hardox 400 Steel Hammers with 2 working edges.
- Durable Double row Bearings with split supports ZWZ.
- 18.5 KW Drive Motor high quality with gear drive from Turkey.
- Body fixing bolts are of Stainless Steel 304 grade.
- Feeding and discharging chutes of SS304.
- Supplied with mobile frame on rubber wheels.
- 1 circular mesh frames, two sizes of 5 mm perforations, fixed on steel cage.

Bucket elevator specification: NPK water-soluable fertilizer plant
- Dimension: Height 18 meter, width 90cmx30cm.
- 11kw drive geared motor high quality made in Turkey.
- Plummer block bearings and side packing seals.
- Body of SST304 3mm and epoxy painted FRMAE St37 other parts.
- Buckets of Stainless steel 2mm thickness.
- Double tube design in segments 3 meter each.
- Carbon steel st37 safety guards and maintenance platform at the head side 2×2 m with Sailer ladder.
- Steel parts coating : Epoxy Paint of 150 micron before delivery to site.
Screw conveyor specification: NPK water-soluable fertilizer plant
- Feeding screw conveyor, L=3.5 m, Dia=300mm, flight thickness 3 mm.
- Drive geared 5.5kw motor Turkey high quality with plummer block bearings and side packing seals.
- Body standing support columns.
- Material of construction stainless 304 for fins, shaft and body only (material mating).
- Connecting box between screw and bucket elevator of stainless 2mm thick.

6 outlet auto rotary powder distributor specification: NPK water-soluable fertilizer plant
- Feeding the 6 raw material hoppers
- Electric control of the PLC system
- Drive Geared Motor Turkey high quality with bearings and side packing seals.
- SST304 for material mating parts.
- Chrome plated proximity switches.
- Other parts Manufactured from carbon steel epoxy painted.
Raw material storage station dosing screw conveyor specification: NPK water-soluable fertilizer plant
- L=2.5 m, Dia=300mm, flight thickness 3 mm.
- Drive geared motor Turkey high quality with Plummer block bearings, side packing seals.
- Body standing support columns.
- Material of construction Stainless 304 for fins, shaft and Body only (material mating).
- Connecting box between screw and bucket elevator of stainless 2mm thick. Discharge Screw conveyor, L=3.5 m, Dia=275mm, flight thickness 3 mm.
- Drive Geared motor 5.5 KW Turkey high quality with Plummer block bearings and side packing Seals Drive Geared Motor Turkey high quality with Plummer block bearings and side packing seals.
- Connecting box between screw and bucket elevator of stainless 2mm thick.
6 silo each 6m3 capacity for daily raw material storage specification: NPK water-soluable fertilizer plant
- Fabricated from 3mm stainless steel 304 sheet, size 1.8×1.8x5m height.
- Supplied with 4 fluidizing nozzles at exit of each silo, pneumatic operated solenoids with junction box.
- 12 inch feeding and discharge ports, manual discharge and inspection gates.

Structure platform HEA U section specification: NPK water-soluable fertilizer plant
- Including supporting platform of h and i steel sections.
- With top walk way for both sides of 1 meter width, service platform at screws level.
- With floor grating of galvanized 30/5mm hand rails of 1-1/4, 1 meter height, climbing stairs for levels.
- Platform total loading capacity of 80 ton, zinc rich epoxy painted.
Weighing hopper with load cells specification: NPK water-soluable fertilizer plant
- Batch electronic scale 1000 liter capacity.
- Supplied with stand alone platform with load cell supports.
- High quality load cells of chrome plated.
- Material of construction stainless steel 304 for the hopper only 3mm, carbon steel for the structure.
- JB to connect electronic weighing system through controller.
- Pneumatic actuated butterfly valve aluminum casing gate diameter 300 mm.
- Accuracy of + – 2 kg on each batch.

Buffer hooper with screw conveyor specification: NPK water-soluable fertilizer plant
- Feeding screw conveyor, L=4 m, Dia=300mm, flight thickness 3 mm.
- Drive geared motor Turkey with high quality with Plummer block bearings and side packing seals.
- Body standing support columns.
- Material of construction stainless 304 for fins and Body only (material mating).
- Connecting box between screw and bucket elevator.
2nd Bucket Elevator specification: NPK water-soluable fertilizer plant
- Dimension; Height 18 meter, width 90 cm x 30 cm.
- Drive Geared Motor Turkey high quality with Plummer block bearings and side packing seals.
- Construction in SS304 double tube design 3 mm in segments 3 meter each.
- Stainless steel buckets of 2 mm thickness for long working life.
- Climbing stairs, safety guards, maintenance platform at the head side.
- Foundation plate with the anchor bolts will be supplied prior to equipment transportation.
- Coating: for steel parts primer and finish coat of 150 micron before delivery to site.
2-way diverting chute specification: NPK water-soluable fertilizer plant
- Electro pneumatic driven 2 output chute size 300×300 mm.
- Double cylinder, with bearings.
- Chute of stainless steel 304 construction.
- Flab with rubber seal and side packing.
- Inspection window with connecting flanges.
Raw material hammer mill specification: NPK water-soluable fertilizer plant
- Capacity based on crushed material dryness max 8 tons/hour.
- Input size maxims 100 CC.
- Output fines 0.1-2 mm depend on applied mesh scale 2 mm.
- General dimensions: Length 2.2m, Width 1.85m, Height 1.85m.
- Fabricated from rigid welded carbon St37plates of 10-12 mm.
- Easily replaceable Hardox 400 steel hammers with 2 working directions.
- Durable double row quality bearings with split supports form.
- Drive Motor 28 KW high quality with pulley- belt drive, Turkey.
- Body fixing Bolts are of Stainless Steel 304 grade.
- Feeding and Discharging Chutes carbon steel.
- Supplied with rubber pads to eliminate excess Vibrations.
- Front door for mesh replacement easily in less than 10 minutes.
- Offered With extra 1 circular mesh frames, Size of 3 mm perforations.
Buffer Hooper 1000 liter & screw conveyor specification: NPK water-soluable fertilizer plant
- 1000 liter buffer hopper with dust proof top cover with manhole and duct port for filter connection.
- Body standing support columns platform.
- Material of construction stainless 304 for body only (material mating).
- Connecting box between screw and bucket elevator.
2 outlet mixer feeding screw conveyor specification: NPK water-soluable fertilizer plant
- L=3.5 m, Dia=300mm, flight thickness 3 mm.
- Drive Geared Motor Turkey high quality with Plummer block bearings and side packing seals.
- Body standing support columns.
- Material of construction Stainless 304 for fins, shaft and Body only (material mating).
- Connecting box between screw and 2 mixers with butterfly pneumatic vales.
- 2 direction motion.
2 outlet mixer feeding screw conveyor specification: NPK water-soluable fertilizer plant
- L=3.5 m, Dia=300mm, flight thickness 3 mm.
- Drive Geared Motor Turkey high quality with Plummer block bearings and side packing seals.
- Body standing support columns.
- Material of construction Stainless 304 for fins, shaft and Body only (material mating).
- Connecting box between screw and 2 mixers with butterfly pneumatic vales.
- 2 direction motion.
Double ribbon powder mixer specification: NPK water-soluable fertilizer plant
- Robust design and Guaranteed to mix powder batch 1000 liter Nominal Volume in less than 6 minutes, homogeneous mixing with color test。
- Heavy Duty 28 KW – Geared motor Turkey with heavy duty gearbox.
- Fabrication from Carbon steel THICK plates with stainless steel 304 4mm inner lining for material mating part.
- Stainless steel 304 core ribbons double design fixed on shaft.
- Supply with robust Plummer block bearings with Packing dust seals.
- Inspection gate at top side with safety grill and safety switch
- Feeding and Discharging Box
- Pneumatic discharge Gate for material transfer to the final storage silo.
- Epoxy painting for all steel parts only.
Connecting ducts for all equipment specification: NPK water-soluable fertilizer plant
- Connecting between Feeding screw conveyors, buckets, hoppers and feeding chutes for mixers.
- Total length of L=40 m, diameter=300mm, elbows, straights and reducers.
- Thickness 3 mm stainless steel 304 for all ducting
- All flanges of SST 304 and connecting m12 SST bolts.

Semi-automatic bag filling station: specification: NPK water-soluable fertilizer plant
- Horizontal coarse and fine feeding type filling Machine.
- 8m3 Silo with platform for each.
- Semi-Automatic Stitching Machine.
- Discharge BELT conveyor 4 mx400mm.
- Plc control panel with op.
- Technical Requirements:
- Each machine, single head machine open top feeding.
- Capacity for each machine 4500 kg/hour depend on ideal case and flow properties.
- Woven PPE open top bags 10-25 kg sizes.
- Accuracy: plus minus 125 grams per bag.
- Net, tare, auto reset weight function.
- Supplied with 10 m3 storage Silo of Stainless steel 304 with basic platform.
- General Dimensions: Height 8m, Width 3.25m, Length 3.25m.
- Power requirement: total 15 hp, 50 Hz three phase.
- Dosing stainless steel 304 augers controlled to give the accuracy of the machine.
- Manual Feeding of Paper or P.PE Open top mouth bags or any open mouth bags, are used for the proposed machine for 10-25 kg.
- Supplied with SIEMENS plc control panel, manual and automatic running options with emergency case and lamp indicators, weighing and control System, op touch screen control, feeding, weighing, Automatic reset AND STITCHING.
- The bags are fed to the feeding mouth manually and clamped; when bag is full the clamp release automatically.
- High quality load cells, high response.
- Structure Constructed in epoxy painted carbon Steel of Angles plates and necessary fixers.
- Industrial heavy duty stitching machine from Taiwan with photo cell detector.
- All product mating parts are Stainless steel 304.

Powder plant electric control board specification: NPK water-soluable fertilizer plant
- Complete power drive and process.
- IP54 Control panels LOCATED AT CUSTOMER PREPARED Control room.
- Preparing batches with clear material flow and Control for all production process.
- PC Computer hp standard options with control cards interlocked with SIMENS PLC Modules.
- 30 LCD Display Toshiba or Samsung.
- SCADA schematic display, full drive access to each machine through the system, alarm signals, production and storage access and Production plan.
- Raw material report through the program.
- SIEMENS Frequency Inverters for optimum control, Switch gears, main circuit breakers, contactors, protection overloads, relays, pushbuttons, light indicators …etc.
- All components are of high-quality European origin CE coded.
- Control Cabinets IP54 powder coated standard Boards Local fabrication.
- Switching for heavy loaded machinery Siemens Germany.
- MCB for each board satisfy the required amperage.
Bag house filter with accessories specification: NPK water-soluable fertilizer plant
- General dimensions 4x 4.0x 7.5 meter.
- Dust collecting room 300 bag, constructed in carbon steel with hopper for collecting dust and PVC suction Network pipes.
- Air lock discharge valve 5.5 KW 3 phase with geared motor.
- Heavy Duty dynamically balanced Blower, 28 KW for suction head with exhaust chimney of 6 meter max with exhaust window with rafters.
- Ducting basic on 400 mm diameter with 18 collecting points distributed at critical dust emitting positions.
- Bag cleaning auto jet function controller with pneumatic controlled diaphragm valves from Taiwan with Junction Box and Auto Cleaning function.
- Top with handrails climbing stairs and inspection boards for bag replacements.
- Easily replaced bag and cages.
- Suction Network and flexible plastic spiral hoses and collecting hoods of PVC FLEXIBLES.
- Structural frame of I AND H sections Bolted.

Air compressor with accessories specification: NPK water-soluable fertilizer plant
- Screw type compressor, 40 hp Motor three phase.
- Turkish Brand with Germany core screw machine.
- Duty cycle control box with motor protection overload.
- Pressure max 8 bar/flow max 2900 L/Min.
- Tank size 1000 liter galvanized.
- Air refrigerator unit standard design connected.
- Service Unit; pressure regulator + Oiler+ Water trap P. Gauge.
Liquid air driven color dosing pump specification: NPK water-soluable fertilizer plant
- Double acting diaphragm pump, 100 kg/hour.
- With timer control solenoid valves.
- Connected with PLC system with feedback sensors.
- EU components.
- Stainless steel mating with VITON and rubber service kit.
Additive and tracing unit specification: NPK water-soluable fertilizer plant
- 2 mixer of 50 liter size with agitation motors.
- 1 fine screw for additives controlled through the Scada system.
- 1 Mixing tank with load cell system.
- Piping and net work.
- Steel platform for man feeding raw materials.
- Mixing color and tracing lament then dosing to mixer patch.
- Plc control system and weighing module.
- Accuracy of 2.5%.
- Total power of 10 hp.
- Connected to COLOR dosing pump.