How to operate a manual dryer safely? Factory industrial drying equipment handy safety instruction

Safety Operating Procedures for Dryers in Mud Plate Workshops

To ensure the normal production of the workshop, guarantee the safety of personnel and equipment, and prevent critical accidents, follow these procedures:

1. Equipment Check: Start the equipment and oil pump. Ensure there is no leakage by operating the hydraulic press up and down.
2. Preheat Dryer: Open the air valve to an air pressure of 0.1 MPa. Preheat the dryer for 15 minutes, then close the air valve.
   Position Cardboard: Place the cardboard flat on the dryer.
3. Oil Pump Activation: Turn on the oil pump, raise the drying plate, and gradually increase the oil pressure to 10 MPa.
4. Evaporation Process: Allow the cardboard to expel water and evaporate gas. Slowly open the main air valve, raising the pressure to 0.3-0.4 MPa.
5. Pressure Maintenance: Maintain this pressure for 15-20 minutes. Then, slowly close the main steam valve and open the dryer exhaust valve to relieve pressure.
6. Release Oil Pressure: Activate the oil pressure release button and lower the drying plate to its lowest position.
7. Remove Cardboard: Take out the cardboard and place it neatly.
8. Operator Safety: Throughout the process, avoid direct contact with the steam pressure. Operate within the set parameters, and immediately stop the machine for inspection if any abnormalities are detected. Following these steps will help ensure a safe and efficient operation in the mud plate workshop.

Safety Operating Procedures for Loose Dryers

1. Pre-Operation Cleaning: Clean the surrounding area of the machine at the work site, including the cloth inlet and outlet workbench. Wipe down the cloth inlet, overfeed roller, mesh belt, and cloth outlet bucket.
2. Equipment Check: Ensure all equipment and instruments are intact. Pull out and clean the lint filter.
3. System Activation: Turn on the compressed air and close the air switch of the electric control cabinet. Sequentially activate the control power supply, mesh belt manipulation, circulation fan, and heating button. Set the heating temperature according to process requirements and adjust the mesh belt speed to approximately 5 meters per minute.
4. Temperature Adjustment: Once the temperature reaches the required process level, sequentially turn on the moisture removal fan, cooling fan, and overfeed roller motor.
5. Fabric Loading: Evenly lay the wet expanded gray fabric on the overfeeding roller. Ensure the fabric enters the oven using the mesh belt, with pieces overlapping head to tail and covered by the mesh belt. Leave a 30 cm gap on both sides of the mesh belt to prevent fabric run-off, contamination, and damage to the mesh belt.
6. Speed Adjustment: Adjust vehicle and overfeeding speeds to ensure the fabric is fed into the dryer loosely with an overfeeding amount of about 5%.
7. Monitoring: The cloth discharging operator should monitor the drying condition and check for fabric run-off. If any issues arise, sound the alarm and address the problem promptly.
8. Mesh Belt Supervision: Regularly check the operating status of the mesh belt, especially the deviation correction device. A failure could cause the mesh belt to deviate, leading to shutdown or damage.
9. Post-Operation Shutdown: After completing the work, turn off the heating, overfeeding, fiddling, and cooling systems in sequence. Open the doors on both sides of each oven and run the mesh belt at low speed. Once the temperature drops below 80°C, turn off the moisture exhaust fan and stop the mesh belt operation.
10. Regular Maintenance: Clean the filter daily. Weekly, remove lint and dirt from and around the machine’s radiator.
11. Fabric Storage: Mark the dried gray fabric and store it in the designated location.

High-Hazard Gas Dryer Safety Operating Procedures

1. Always wear appropriate labor protection gear before beginning operation.
2. Verify that the gas main valve is closed before igniting the dryer.
3. Continuously monitor the gas pressure during the drying process.
4. Never touch the equipment with hands or tools while it is in operation.

Laundry Dryer Safety Operating Procedures

1. Inspect and clean the machine body, then turn on the power supply and steam valve.
2. Each day, before using the dryer for the first time, go behind the machine and drain any overnight cold water until steam appears.
3. Clean the dust screen at the bottom of the machine five times daily at 10:00 AM, 12:00 PM, 2:00 PM, 4:00 PM, and before the end of the workday.
4. During operation, monitor the machine’s performance. If any abnormalities or malfunctions occur, immediately cut off the power supply and inform your supervisor.
5. After finishing work, turn off the power supply and steam valve, clean the machine body, and ensure no linen is left in the dryer overnight.

Safety Operating Procedures for dryer furnace Maintenance important

1. Prepare the Dryer for Maintenance: Ensure the boiling furnace is fully turned off and the dryer’s internal temperature has cooled to a safe level. Verify that flue gas emissions are clear. Open the inlet and outlet doors to maintain air circulation before entering the dryer.
2. Transporting Equipment Safely: When moving the lifting board into the dryer, confirm the safety of pulleys and ropes to prevent injuries from falling equipment.
3. Furnace Wall Safety Check: Before dismantling the furnace, inspect the safety of the furnace wall. Dismantle the wall from top to bottom to prevent collapse and injury.
4. Safety Measures During Demolition: If there is any risk during the demolition of the inspection furnace wall, implement safety protection measures. Proceed with demolition only after confirming it is safe.
5. Restricted Area: No one is allowed to stand, rest, or walk near the furnace to ensure safety.
6. High-Altitude Safety Procedures: Follow safety operating procedures for high-altitude work. Use protective measures when working on furnaces at high altitudes to prevent injuries from falling objects, and restrict access to the construction site for unrelated personnel.

Safety Operating Procedures for Sintered Pellet Drying Kilns and Pellet Dryers

1. Personal Protective Equipment:Workers must wear all protective gear before starting their shift, ensuring all buttons and belts are securely fastened.
2. Pre-Start Checks: Verify that all safety equipment is complete, functional, and reliable before starting the machine. Ensure the hot air stove and dryer are clear of people and objects before contacting the ignition team.
3. Electrical Safety: Do not operate electrical switches with wet hands to avoid electric shock.
4. Gas Valve Operation: Two people must operate and supervise the opening and closing of the gas gate valve and spectacle valve. The operator must wear a gas mask, and the supervisor must maintain a distance of at least 5 meters.
5. Gas Supply Safety: Conduct safety checks on all positions and parts before supplying gas. Only proceed with gas supply for ignition after a successful explosion test.
6. Gas Pipeline Inspection: Use a CO measuring instrument when checking gas pipeline valves. Report any air leaks to the foreman immediately for prompt resolution.
7. Emergency Procedures: In case of a sudden gas or power outage, take emergency measures immediately and close the gas gate valve to prevent air from entering the main pipe and causing an explosion.
8. Fire Extinguisher Readiness: Ensure all fire extinguishers are complete and effective.
9. Equipment Listing System: Implement and follow the “Equipment Listing System” to prohibit unauthorized operations.
10. Inspection and Repair Protocols: Inspections and repairs of dryers, hot air stoves, gas valves, and gas pipelines can only be carried out after confirming there is no gas presence. If fire is needed, the safety officer must inspect and issue a fire certificate before starting. Carry a CO alarm monitor during operations.
11. Gas Leak Response: In case of a gas leak, evacuate the operating room immediately and close the gas goggle valve. Before re-entering the operation room, use a CO alarm to ensure the absence of gas.
12. Equipment Hygiene: Shut down the rotating parts of the cleaning equipment before performing hygiene tasks.

Safety Operating Procedures for fertilizer plant Dryers and cement plant Coolers

1. Wear Safety Gear: Always wear a safety helmet when entering the work area. Before starting the equipment, check and clear any accumulated material on the hood. During operation, continuously ensure all discharge ports are unobstructed.
2. Inspect Internal Components: Regularly inspect the copying board inside the cylinder. Report any damage or detachment to the team leader immediately, and keep detailed records. Schedule maintenance as needed. Frequently check for and clean any blockages in the air duct.
3. Lubrication and Noise Monitoring: Refuel the supporting rollers and transmission gears three times per shift. If any unusual noises are detected, report them immediately to the team leader and stop the machine promptly to prevent severe damage. Inspect the reducer once per shift and replenish lubricating grease if necessary.
4. Routine Checks: Continuously monitor the gear wheel of the dryer and cooler for normal operation, cylinder displacement, and the integrity of the vibrating hammer’s welding parts. Pay close attention to any vibrations in the reduction box and transmission parts, and ensure the motor and reducer coupling’s elastic pads and bolts are intact. Report any issues immediately for prompt repair.
5. Restricted Access During Operation: Do not enter the interior of the equipment while it is operating. If entry is necessary, notify the main control room to halt the operation and assign a dedicated person to monitor the situation.

Conclusion: Yes we’ve made it to the end

Ensuring the safe operation of industrial dryers is paramount to maintaining a productive and hazard-free workplace. By adhering to the guidelines outlined in this safety manual, operators can significantly reduce the risk of accidents and equipment damage. Remember, regular maintenance and vigilance are key to preventing unforeseen issues. Stay informed, stay prepared, and prioritize safety at all times. For more detailed information and updates on best practices, refer to our full Industrial Dryer Operation Safety Manual. Your commitment to safety not only protects you but also contributes to the overall success and efficiency of your operations.